Assembly

All devices having more than one component must be assembled. These assembly operations range from simplistic hand positioning to highly complex automated machines. The level of sophistication depends on factors such as quantity, cost, size of components, local labor rates, and product life cycle. It is customary to start production with low-level assembly, and then automate as the market is established and product quantities grow. Product design plays a very important role in the selection and success of assembly operations. All levels of assembly must be considered during the initial design stage.

APEX has expertise in designing products for assembly; designing all levels of assembly equipment; estimating, specifying, purchasing and installing equipment; and conducting failure analysis on assembly operations.

WHY APEX:

• Achieve lower cost
• Enhance reliability
• Reduce time-to-market
• Improve product performance
• Obtain expertise with all levels of small component assembly

APEX PROVIDES THE FOLLOWING:

• Product design for assembly
• Multiple assembly concepts
• Assembly equipment recommendations
• Manufacturing plans for equipment justification
• Safety, health, and environmental requirements
• Qualification of the assembly process

EXAMPLES OF APEX ASSEMBLY RECOMMENDATIONS:

• Designed filtered and shielded modular jacks for automatic assembly
• Simplified a complex lead frame and heat sink assembly
• Recommended assembly equipment for a heat sink assembly
• Reduced the assembly cost of a telecommunications coaxial connector
• Redesigned an automotive lamp socket for automatic assembly
• Reviewed assembly operations located in China and improved throughput by 30%